Ever found your inventory growth so fast and awkwardly to manage your product picking or transport in messy warehouse? It’s a common question in storage business, and it’s one that a simple accessory could easily solve. Organize your inventory with mezzanine floor—an efficient warehouse facility that expands your vertical space! Beyond just floor storage, mezzanine floor offers a range of benefits that go far beyond convenience. Here are 6 reasons to choose mezzanine floor in e-commerce warehouse.
Reason 1: CREATE MORE WORK SPACE WITH A MEZZANINE FLOOR
One of the biggest advantages of a mezzanine floor is that it offers extra ‘floor’ space within the existing footprint of your picking warehuose. With a mezzanine installation, you could potentially double or even triple layer the available space for inventory transport operations.
By adding space above head height, you also retain the area below the mezzanine floor. More vertical space means you could create office space above your production area or the other way around. If you need storage for slow-moving stock, a storage mezzanine allows you to neatly organize it by manual or forklift while keeping it easily accessible when needed.
The extra space from a mezzanine can enable you to set up more production lines, expand your team, or even create specialized areas such as temperature-controlled rooms or soundproof zones for noisy equipment. This flexibility allows you to grow your business quickly and boost your profits without the hassle of relocating to a new facility.
There are countless possibilities with a mezzanine floor, and since they fit within your warehouse’s existing footprint and require virtually no extra ground space, they’ve become a popular solution for businesses worldwide.
Reason 2: ORGANISE YOUR INVENTORY MORE EFFICIENTLY
Installing a mezzanine floor gives you a fantastic opportunity to evaluate how your business currently operates and identify areas for improvement, particularly in terms of workflow and picking module layout.
By collaborating with a mezzanine floor design expert, you can completely transform the storage of your premises—and by extension, your business. It allows you to streamline your operations. For instance, you could bring your entire team under one roof by adding an office mezzanine within your picking or logistic warehouse.
This setup can foster greater synergy among your team, enabling them to work more closely together and address any issues quickly and in person, rather than relying on phone calls or emails.
Another great advantage of a mezzanine floor is the ability to store products above head height. By utilizing this vertical space, you free up ground floor area. Your team can picking inventory easily by ladders through every layer.
Reason 3: Handle the Weight Load
Mezzanine floors can be designed to take very heavy loads. As standard, a mezzanine floor designed for picking module use is designed to withstand 500kg per square metre. Whilst those designed for furniture or other huge inventory use can be built to hold up to 1000kg per square metre.
A mezzanine floor can be designed to support up to a ton per square meter, which is perfect if you plan to use it for production or manufacturing that involves heavy machinery. However, this typically requires some adjustments to the existing concrete floor.
To find out how strong your current concrete floor is, you can look for the warehouse slab details, which are usually included in the operations and maintenance manual provided when the building was first constructed. If you’re leasing the space, you can request this information from your landlord.
If you can’t locate this information, arranging for a core test sample can be a good option. Your mezzanine floor contractor should be able to assist you with this process.
Mezzanine floors can support shelving, racking, office furniture, and even half-ton pallets loaded onto pallet trucks. To ensure that the mezzanine is designed correctly and can handle the required weight load, it’s essential to communicate with your contractor about how you plan to use the space.
Reason 4: Plan for the Future
In your business plan, you’ll likely anticipate growth for the future. By incorporating a mezzanine floor into your plans—whether you need one immediately or not—you can future-proof your premises and potentially avoid the disruption of an installation down the line.
Many growing businesses take advantage of the fact that mezzanine floors can be designed to evolve alongside the business itself. As a business owner, you’ll consider potential growth areas as your profits increase, whether that means adding more cabins to increase space for new product or expanding your office space to accommodate a larger team. The cost-effective and quick-to-install nature of a mezzanine floor allows you to prepare for these eventualities.
Reason 5: Cost Effective
Installing a mezzanine floor is cost-effective compared with the costs of moving premises. However they are also cost effective when compared to other space creating solutions such as a block and beam structure. Mezzanines are generally a cheaper solution by the square metre and provide a much more flexible solution from a design perspective too.
By utilising a mezzanine floor solution within your automatic picking conveyor or manual picking, you can take advantage of the additional space by employing more people. Allowing you to grow your business for a fraction of the cost of moving.
By thinking about the 3D Vertical space rather than the 2D footprint, you can utilize the head height to get more operation space to double or triple your available space within the footprint of the building.
Reason 6: Bespoke Designs
Adding a mezzanine floor to your e-commerce warehouse to gain customizable benefit. You can create tailored facilities that optimize your workspace. This flexibility enables the development of various office environments, from meeting rooms and office areas to more picking module for specific team members, ensuring that your warehouse layout aligns with your operational needs.
Traditionally used for storage, mezzanine floors remain an excellent solution for maximizing storage efficiency. Various accessories, such as pallet gates and conveyor belts, facilitate easy stock movement.
The only limitations on mezzanine design are the dimensions of your warehouse. With enough head height, you can implement double or triple mezzanine designs or even cover the entire footprint, effectively adding another level to your operations.
Check our case in: Mezzanine-racking-system-philippines
How Do I Choose a Mezzanine Floor in Heda Shelves?
When selecting a mezzanine floor, several factors should be considered to ensure it meets the specific needs of your e-commerce warehouse:
- Load Capacity: Assess the weight requirements of your inventory to choose a mezzanine that can safely support it.
- Design and Layout: Consider the overall layout of the warehouse and how the mezzanine will integrate with existing structures and workflows.
- Customization Options: Look for mezzanine solutions that offer bespoke designs to accommodate unique operational needs, such as head shelves or specific picking modules.
- Compliance and Safety: Ensure that the mezzanine complies with local building codes and safety regulations to protect your employees and inventory.
Conclusion
Incorporating a mezzanine floor into an e-commerce warehouse presents numerous advantages, from maximizing space and improving inventory organization to providing cost-effective solutions for future growth. As the e-commerce landscape continues to evolve, investing in a mezzanine floor can position warehouses for success, enhancing operational efficiency and ultimately leading to a better customer experience.
By carefully considering the design and functionality of a mezzanine, e-commerce businesses can create a versatile and productive environment that meets their needs now and in the future.
