A warehouse racking system is a method used to store goods and materials in a warehouse. General, pallet racking is the common system in industrial warehouse. It involves racks that are designed to hold pallets or individual items in an organized and efficient manner. The pallet storage system can maximizes the use of space, making it easier to access, manage, and track inventory. Different types of racking systems, such as double deep pallet racks, cantilever racks, and drive-in racks, etc to fit various storage needs and types of goods. Overall, a well-designed racking system improves warehouse operations, safety, and productivity.
Why Warehouse Racking System is important
Key Characteristics:
Versatility: These racking system are incredibly versatile and can be customized fit for various inventory in shape,size,weight.
Open Design: They often feature an open design, allowing for an uninterrupted view between the ground and floor of pallet racking.
Quick Installation: These are known for their relatively quick installation compared to traditional building extensions.
Adventages of warehouse racking system:
- Space Optimization: Firstly, warehouse pallet racking system is a muiit-layer storage solution. Different from the classical or personal storage,commercial racking system is adjustable system for varitious inventory such as steel pipe,cloth roller,heavy duty carton,furnitures,etc.
- Cost-Effective: Secondly, compared to the expenses associated with a building expansion, warehouse racking system offer a cost-effective way to increase usable space. It provides a high-efficiency storage route for pallet jack or shuttle robot.
- Customization: Thirdly, whether you need an additional office, storage area, or a lounge, industrial warehouse racking system can be customized to suit your specific requirements.
Types&Application of Warehouse Racking Systems
Pallet Racking Systems
A pallet racking system is a industrial racking systems designed to hold materials on pallets or skids. These racks are a fundamental component in warehouses, distribution centers, and retail storage facilities(Costco,Sam’s Club), enabling efficient organization and storage of large quantities of goods. Pallet racking systems consist of upright frames, beams, and other customizable accessories to create a Vertical Multi-storey Warehouse.
Selective Pallet Racking
Selective Pallet Racking, the most commonly used storage system in commercial warehouse. Countless companies use this solution, especially general for high weight inventory that known as heavy duty pallet rack.
It is suitable for large palletised loads, whether references are similar or not, as the racks can be adapted to different type of product. The conventional pallet racking system is perfect for warehouses with high goods movement and rotation and it adapts to almost any requirement.
Drive-In/Drive-Through Racking
Drive-in racking is a storage system used in warehouses and distribution centers. It is designed as a high-density pallet racking system consisting of multiple layer racks, allowing workers to drive forklifts directly into the racking structure.
Drive in racking system is great for:
Storing a lot of the same type of product (like canned goods or construction materials).
Items that don’t need to be accessed frequently.
Businesses that operate on a “last in, first out” (LIFO) basis, where the newest items are used first.
Application:
Food and beverage warehouses
Manufacturing facilities
Cold storage (like big freezers for food)
Building supply warehouses
Push Back Racking(LIFO)
Push-back Racking System is deep rack system where you can fit multiple pallets (those steel platforms that hold goods) one behind the other. Needn’t to reach all the way back to get to the stuff at the back.
How It Works
Each level of the rack has sloped rails. When you put a pallet in, it sits on a cart. As you add more pallets, they push the ones behind further back (that’s why it’s called “push-back”). When you take a pallet out from the front, gravity makes the ones behind slide forward.
Application:
- Storing lots of the same product in Logistic Warehouse
- Warehouses that don’t have a ton of space
- Places that need to store medium to slow-moving items
- Cold storage facilities (like big fridges and freezers)
Carton Flow Racking
Carton flow rack system is a type of selective pallet racking system with a compact structure that allows carton through the roller pallet.When the first unit load is unloaded, the following positions slide in regular speed roller system towards the unloading position. The unit loads are moved by means of rollers or shuttles that increase the ecommerce warehouse or other low capacity items warehouse efficiency.
Cantilever Racking
Commerical Cantilever racking is a type of storage system that’s designed to handle long, bulky, or oddly-shaped items. It is common racking type for high capacity items. Heavy duty cantilever rack consists of vertical columns with horizontal arms (called cantilevers) sticking out from one side. The arms can be adjusted up and down the column, making it flexible for different sized items. There are no front columns, so you can easily load and unload items from the front.
Applications
Lumber yards: Storing long pieces of wood, pipes, or metal sheets.
Furniture stores: Displaying and storing mattresses, sofas, or large appliances.
Factory Storage: Keeping long materials like steel bars or plastic pipes organized.
Building Material Warehouses: Storing any long or awkward items that don’t fit well on standard shelving.
Mezzanine Flooring
Mezzanine floor is basically an in-between floor or platform that’s built into a building, usually in a space with high ceilings. Think of it as an extra level that doesn’t take up the entire floor space of the building. It’s like adding a partial second floor within an existing floor. A mezzanine would be like adding a balcony or a loft inside that space. It doesn’t cover the whole area, but it gives you extra usable space above ground level such as a office,workplatform,muilt-layer for pallet racking.
Applications
- Storage
- Order picking
- Manufacturing
- Office space
- Lunch/break rooms
- Equipment platforms
- Security enclosures
- Locker rooms
- Catwalks
Benefits of Using a Warehouse Racking System
Ever wondered how big warehouses keep everything organized? The secret is warehouse racking systems. These are basically smart shelving solutions that help businesses make the most of their storage space. Let’s dive into why they’re so great:
Space Maximum
Racking systems are like magic for your warehouse. They let you stack goods way up high, using all that vertical space that would otherwise go to waste. It’s like turning your warehouse into a skyscraper for stuff!
Easy to manager
Easy to Find Things With a good racking system, everything has its place. It’s like having a giant, organized closet. You can label each spot, making it super easy to find what you need when you need it.
Storage Safety
These systems are built tough. They protect your goods from damage and make sure heavy items are stored safely. It’s like giving your products their own secure apartment.
Increase Warehouse Turnover Rate
When everything’s organized, work goes faster. Your team can quickly locate and move items, making the whole process smoother. It’s like adding rocket boosters to your workflow!
Cost-Effective
By using space more efficiently, you might not need to rent extra storage. Plus, with less product damage and faster operations, you’ll see savings add up. It’s like your warehouse is suddenly a money-saving machine.
Flexible and Adaptable
Need to change things up? No problem. Many racking systems can be adjusted or expanded as your needs change. It’s like having a storage solution that grows with your business.
Improves Inventory Management
With clear organization, keeping track of what you have becomes much easier. It’s like having a real-life spreadsheet for your products.
How to Choose the Right Racking System
Ensure Your Inventory
First things first: take a good, hard look at what is your warehouse stock. After ensure your stock,Contact the racking system manufacturer to get a quote or free design suggestion.
Assess Your Available Space
If you’re working with limited floor space but have high ceilings, consider going vertical with narrow aisle racking or even double-deep racking. These systems can significantly increase your storage density. However, remember that specialized handling equipment might be necessary for these setups.
Consider Your Material Handling Equipment
Speaking of equipment, what kind of forklifts or order pickers are you using? Your racking system needs to play nice with your existing machinery. If you’re using reach trucks, you’ll need different aisle widths compared to counterbalance forklifts.
Don’t forget about future plans either. If you’re thinking about automating your warehouse down the line, you’ll want a racking system that can accommodate automated storage and retrieval systems (AS/RS).
Think About Accessibility and Picking Efficiency
How often do you need to access your inventory? If you’re in a high-throughput environment where quick picking is essential, carton flow racks or push-back racking might be worth considering. These systems can dramatically reduce picking times and improve overall warehouse efficiency.
Factor in Growth and Flexibility
Your business isn’t static, and neither should your warehouse be. Choose a racking system that can grow and adapt with your business. Modular systems are great for this, allowing you to add, remove, or reconfigure racks as needed.
Prioritize Safety
Safety isn’t just a buzzword; it’s a critical factor in warehouse operations. Ensure your chosen racking system meets all relevant safety standards. Consider factors like load capacity, seismic ratings (especially important in earthquake-prone areas), and the need for safety barriers or rack protectors.
Understand the Total Cost of Ownership
While it’s tempting to focus on the upfront cost, remember to consider the total cost of ownership. This includes installation, maintenance, potential reconfiguration costs, and even the impact on operational efficiency. A more expensive system might pay for itself through improved productivity and space utilization.
Seek Expert Advice
Don’t hesitate to bring in the pros. Warehouse design consultants and racking system suppliers can provide valuable insights. They can help you navigate the myriad of options and even use 3D modeling to visualize different setups in your space.
Consider Environmental Factors
If you’re storing temperature-sensitive goods or operating in extreme environments, this will impact your racking choice. Certain materials and finishes are better suited for cold storage or corrosive environments.
Look at Case Studies
Take a look at what similar businesses in your industry are doing. Case studies can provide real-world examples of how different racking systems perform in various scenarios. They might even spark ideas you hadn’t considered.
Don’t Forget About Compliance
Depending on your industry and location, there may be specific regulations you need to adhere to. For example, if you’re storing food products, you’ll need to ensure your racking system meets food safety standards.
Plan for Integration with Warehouse Management Systems
In today’s digital age, your racking system should ideally integrate with your warehouse management system (WMS). This can help with inventory tracking, order fulfillment, and overall warehouse optimization.
Consider Sustainability
If environmental impact is a concern for your business, look into racking systems made from sustainable or recyclable materials. Some manufacturers offer eco-friendly options that don’t compromise on quality or durability.
Case Spotlight in Heda Shelves
- 3000 KG Capacity Selective Pallet Racking for Chemical Warehouse – Iraq
- H15m Pallet Rack Logistics Warehousing Project-Bolivia
Conclusion
Warehouse racking system is essential for maximizing storage space, improving inventory management, and enhancing operational efficiency. This ultimate guide has explored various racking systems, their benefits, and best practices for selection, installation, and maintenance. By implementing the right racking solution, a pallet rack manufacturers can streamline warehouse operations, boost productivity, and support business growth easily. Investing in an efficient racking system ensures your warehouse runs smoothly, safely, and productively.
Ready to optimize your warehouse storage? Contact Heda Shelves today to get a quote and discover how our customized racking solutions can transform your operations. Ensure your business stays ahead in the competitive market with our expert guidance and top-tier products.
